Site Twin - your operational digital twin for production, safety & maintenance
Unify what you already have (assets, people, systems) into a shared operational picture with faster decisions and strong feedback loops – without replacing your existing systems of record.
Most sites do not need more dashboards. They need a way to detect operating environment changes quickly and turn that data into shared context and governed action, fast enough to matter.
The Site Twin sits over your existing systems and data models, brings the right data into context at the right time through any browser, then links users back to approved controls & systems of record to act, preserving governance and business processes.
Every site needs a Site Twin to connect what you have (assets, people, systems) with what you need (AI, ML, robots, autonomous systems), to ensure you can keep what you have operating safely and efficiently while what you use constantly evolves.
Book a Site Twin Assessment to find out where you are on the journey to autonomy, and what you can do to increase throughput, lower operating costs and improve safety without ripping and replacing all your machines and systems.
Throughput & Flow
See where production is being lost, in near real time, across the value chain.
Align short interval actions to system constraints to mitigate losses right now.
Safety & Risk
Persistent monitoring that escalates what matters and reduces near misses.
Playback incidents and near misses in 3D for learning and prevention.
Maintenance & Uptime
Connect work, faults and performance to the live operational picture.
Move from reactive to predictive interventions where it pays back.
The Operating Loop: Sense - Decide - Act - Learn
Faster loops, safer actions, better learning
Sense - fuse live and enterprise data and AI models into high context operational signals
Decide - identify and quantify what’s limiting outcomes, creating risk and trending towards failure
Act - Communicate, Collaborate, Escalate or Intervene
Learn - compare plan vs actual vs forecast/prediction and update playbooks and controls
Multi-site Advantage: Autonomy at the edge, learning at the centre
Every site runs its own loops based on local constraints and systems. Outcomes roll up to portfolio views so a small central team can manage by exception, compare performance, and spread what works.
The goal is portfolio lift through site optimisation, not one-size-fits-all standardization.
Start with an assessment that tells you what you can do right now and what you should do next
Stage 1 is a short, focused assessment of your site’s processes, systems, data locations, systemic problems, and objectives.
We produce a Digital Twin Maturity & Readiness Assessment and clear recommendations on what to do next, staged against your real constraints and current investments.
Outputs:
Priority use cases ranked by value and feasibility (i.e. based on what you have right now)
Data & Capability Gap Analysis (what could you do if you invested into capability X)
Problem specific benchmarking (what are other people with similar problems doing to solve them)
Resources: Our Latest Insights & Innovations
